failure mode

FM-22: FM-22 BATTERY OR CHARGER IS HOT, SWOLLEN, CRACKED, LEAKING, OR SMOKING

Battery or charger exhibits hazardous conditions such as heat, swelling, cracking, leakage, or smoke.

Diagnostic overview

Battery or charger exhibits hazardous conditions such as heat, swelling, cracking, leakage, or smoke.

Likely Root Causes

  • Damaged or aged battery cells
  • Shorted or contaminated terminals
  • Wrong or failed charger
  • Charging outside the allowed temperature range
  • Impact, water, fire, or internal electrical failure

Quick Checks

  1. and charger return to service.

Repair Preview

  1. 1.
  2. Stop charging or using the pack immediately and unplug the charger if it is safe to approach.

This is a preview of the troubleshooting guidance included in the full repair manual.

Related symptoms

  • The lithium battery or charger shows abnormal heat, swelling, cracking, electrolyte, hissing, odor, sparks, or smoke.

    The lithium battery or charger shows abnormal heat, 1. Stop charging or using the pack immediately and unplug the charger if it is safe to

Included in the full manual

  • root cause analysis
  • tools needed
  • step-by-step repair procedure
  • diagrams
  • exploded views
  • post-repair checks

Public pages show a preview only. Purchase the full manual to download complete repair steps, diagrams, and verification procedures.

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